Mene ne mafi kyawun tsarin samar da nutsewar zafi?

Akwai matakai da yawa na masana'antu da ake amfani dasuzafin ranasamarwa, kuma mafi kyawun ya dogara da ƙayyadaddun buƙatu da halaye na ramin zafi.Koyaya, wasu hanyoyin masana'antar dumama zafi da aka saba amfani da su sun haɗa da extrusion, ƙirƙira sanyi, skiving, simintin mutuwa, da injinan CNC.Anan shine bayanin kowane tsari:

1.Extrusion: Aluminum extrusion fasaha kawai yana nufin dumama da aluminum ingot a wani babban zafin jiki na game da 520-540 ℃, kyale aluminum ruwa ya kwarara ta cikin extrusion mold tare da tsagi a karkashin babban matsa lamba don ƙirƙirar farko zafi nutse, sa'an nan kuma yankan da grooving na farko. ɗumi mai zafi don ƙirƙirar kwandon zafi da aka saba amfani da shi.Fasahar extrusion na Aluminum yana da sauƙin aiwatarwa kuma yana da ƙarancin farashin kayan aiki, wanda kuma ya sanya aka yi amfani da shi sosai a cikin ƙananan kasuwa a shekarun baya.Abubuwan extrusion na aluminium da aka saba amfani da su shine Al 6063, wanda ke da kyawawan halayen thermal da kuma aiwatarwa.Duk da haka, saboda ƙayyadaddun kayan nasa, rabon kauri zuwa tsayin zafin zafin zafi ba zai iya wuce 1:18 ba, yana sa ya zama da wuya a ƙara yawan zafin jiki a cikin iyakataccen sarari.Saboda haka, tasirin zafi na aluminumextruded zafi nutsene in mun gwada da matalauta,.Abũbuwan amfãni: Ƙananan zuba jari, ƙananan ƙofa na fasaha, gajeren zagayowar ci gaba, da sauƙi na samarwa;Ƙananan farashin ƙira, farashin samarwa, da babban fitarwa;Yana da aikace-aikace iri-iri, kuma ana iya amfani da shi don kera nau'ikan ɓangarorin zafi na ɗaiɗaiku da ɓangarorin ɓangarorin haɗaɗɗun magudanar zafi.

2.Ƙirƙirar sanyiCold ƙirƙira wani tsari ne na masana'anta wanda aluminum kotagulla zafi nutsean kafa ta ta hanyar amfani da rundunonin da aka matsa.Fin tsararrun suna samuwa ta hanyar tilasta danyen abu zuwa gyare-gyaren mutuwa ta hanyar naushi.Tsarin yana tabbatar da cewa babu kumfa na iska, porosity ko duk wani ƙazanta da ke makale a cikin kayan don haka yana samar da samfuran inganci na musamman.Abubuwan da ake amfani da su sune: ƙananan farashin sarrafawa da ƙarfin samarwa.The mold samar sake zagayowar ne yawanci 10-15 kwanaki, da mold farashin ne cheap.Dace da sarrafa fins cylindricalsanyi ƙirƙira zafi nutse .Rashin hasara shi ne saboda iyakancewar tsarin ƙirƙira, ba zai yiwu a samar da samfurori tare da siffofi masu rikitarwa ba.

3.Yin gudun hijira: A musamman karfe kafa tsari da cewa shi ne mafi alamar rahama ga manyan-sikelin aikace-aikace a cikin hadedde forming natagulla zafi nutse.Hanyar sarrafawa ita ce yanke gaba ɗaya na bayanan ƙarfe kamar yadda ake buƙata.Yin amfani da madaidaicin tsari na musamman don yanke zanen gado na ƙayyadaddun kauri, sa'an nan kuma lanƙwasa su sama zuwa madaidaici don zama magudanar zafi.Abũbuwan amfãni: Babban fa'idar madaidaicin fasahar skiving ya ta'allaka ne a cikin haɗaɗɗun samuwar zafi mai ɗaukar ƙasa da fins, tare da babban yanki mai haɗawa (haɗin haɗin kai), babu rashin ƙarfi na mu'amala, da fins mai kauri, wanda zai iya yin amfani da fa'ida sosai da yanayin yanayin zafi. ;Bugu da kari, madaidaicin fasaha na wasan tsere na iya yanke manyan wuraren da ake zubar da zafi a kowace juzu'i (ƙara da sama da 50%).A saman naskived zafi nutseyanke ta ainihin fasahar skiving za ta samar da ƙananan barbashi, waɗanda za su iya sa wurin tuntuɓar da ke tsakanin zafin rana da iska ya fi girma da kuma inganta haɓakar zafi.Hasara: idan aka kwatanta da samar da matakai dace da manyan-sikelin samarwa kamar aluminum extrusion, madaidaicin skiving kayan aiki da kuma aiki halin kaka ne high.Fin iya zama karkatacciyar da m saman.

4.Mutuwar wasan kwaikwayo: A yadu amfani da tsari don sarrafa mutum aluminum gami kayayyakin.Tsarin masana'anta ya haɗa da narkar da alluran alloy ɗin da aka shigar a cikin yanayin ruwa, cika shi a cikin mutu, ta amfani da injin simintin mutuwa don samar da shi a cikin tafi ɗaya, sannan sanyaya da magani na gaba don samar damutu yana zubar da zafi.Ana amfani da tsarin simintin mutuwa don sarrafa abubuwan da ke da sifofi masu rikitarwa.Ko da yake yana iya zama kamar ya wuce gona da iri wajen sarrafa filaye masu ɓarkewar zafi, hakika yana iya samar da samfura masu ƙira na musamman.Aluminum alloy da aka saba amfani da shi don sarrafa simintin simintin gyare-gyare shine ADC 12, wanda ke da kyawawan halayen simintin simintin mutuwa kuma ya dace da kera simintin simintin ƙorafi ko hadaddun.Duk da haka, saboda rashin kyawun yanayin zafi, Al 1070 aluminum yanzu ana amfani da shi azaman kayan simintin mutuwa a China.Yana da high thermal watsin da kuma mai kyau zafi dissipation sakamako, amma akwai wasu shortcomings cikin sharuddan mutu-simintin kafa halaye idan aka kwatanta da ADC 12. Abũbuwan amfãni: Hadakar forming, babu interface impedance;Za a iya kera fis ɗin da ke da sirara, mai yawa, ko kuma hadaddun tsari, wanda zai sauƙaƙa aiwatar da ƙira na musamman.Rashin hasara: Ba za a iya daidaita kayan aikin injiniya da thermal na kayan ba.The mold kudin ne high, da mold samar sake zagayowar ne dogon, yawanci daukan 20-35 kwanaki.

 5.Injin CNC: Wannan tsari ya ƙunshi yankan ƙaƙƙarfan toshe na abu ta amfani da injin sarrafa kwamfuta don ƙirƙirar sifar dumama zafi.CNC machining ya dace don samar da ƙananan ɗimbin ɗumbin zafi tare da ƙira masu rikitarwa, galibi ana amfani da su don keɓance ƙananan na'urorin zafi.

Ƙarshe, mafi kyawun tsarin masana'antu zai dogara ne akan abubuwa kamar aikin da ake so, rikitarwa, girma, da farashi.Lokacin da aka kammala zane, muna buƙatar bincika takamaiman halin da ake ciki kuma mu zaɓi tsarin masana'anta mafi dacewa don saduwa da farashi da aikin samfur.